Factory bag filter is a widely used waste gas treatment equipment in the industrial field, which has the characteristics of high efficiency, environmental protection, and flexibility. However, during operation, the bag filter may encounter some common problems, such as poor filtration efficiency, equipment blockage, and damaged filter bags.
1、 Poor filtering effect
Reason for the problem:
Poor filter material quality: If the quality of the filter material is not up to standard, it will lead to poor filtration efficiency.
Improper installation of filter bag: If the filter bag is not installed correctly, it will affect its filtering effect.
Poor sealing of equipment: If the equipment is not sealed tightly, it can lead to exhaust gas leakage and affect the filtration effect.
Solution:
Choose high-quality filter media: Choose high-quality filter media to ensure its filtration effect.
Correct installation of filter bag: Ensure that the filter bag is installed correctly, the fasteners are firm, and there is no looseness.
Strengthen equipment sealing: Seal and transform the equipment to ensure that there is no leakage of exhaust gas.
2、 Equipment blockage
Reason for the problem:
Dust adheres to the surface of the equipment: If dust adheres to the surface of the equipment, it will affect the ventilation effect and cause blockage.
Excessive moisture in exhaust gas: If there is too much moisture in the exhaust gas, it will form water vapor, leading to equipment blockage.
Solution:
Regularly clean the surface of the equipment: Regularly clean the surface of the equipment to remove any attached dust.
Add pre-treatment device: Before the exhaust gas enters the dust collector, add a pre-treatment device to remove moisture from the exhaust gas.
3、 Damaged filter bag
Reason for the problem:
Poor quality filter bag: If the quality of the filter bag is not up to standard, it can cause damage during use.
Improper installation: If the filter bag is not installed properly, it may be damaged during use.
Hard particles in exhaust gas: If there are hard particles in the exhaust gas, it may scratch the filter bag.
Solution:
Choose high-quality filter bags: Choose high-quality filter bags to ensure their quality and durability.
Correct installation of filter bag: Ensure that the filter bag is installed correctly, the fasteners are firm, and there is no looseness.
Add pre-treatment device: Before the exhaust gas enters the dust collector, add a pre-treatment device to remove hard particles from the exhaust gas.
Regular inspection and replacement of filter bags: Regularly check the use of filter bags, and replace them promptly if any damage is found.
4、 Dust collector with high noise
Reason for the problem:
Equipment resonance: If there is resonance in the equipment, it can cause loud noise.
Poor fan operation: If the fan operates poorly, it may cause loud noise.
Solution:
Shock absorption modification of equipment: Through shock absorption modification, reduce the resonance phenomenon of the equipment.
Check the operation of the fan: Regularly check the operation of the fan and repair it promptly if there are any problems.
5、 High energy consumption
Reason for the problem:
Unreasonable device design: If the device design is unreasonable, it may lead to high energy consumption.
Excessive waste gas treatment capacity: If the waste gas treatment capacity is too large, it may lead to high energy consumption.
Solution: Optimize equipment design: By optimizing the design, reduce the energy consumption of the equipment. Reasonably select the appropriate amount of exhaust gas treatment according to actual needs, to avoid excessive energy consumption.