In the field of industrial dust removal, the combination of dust collector bags and dust removal frameworks is very common. However, sometimes we encounter the problem of the cloth bag sticking to the skeleton, which not only affects the dust removal effect, but may also cause difficulties for the normal operation of the equipment. This article will delve into the impact of dust collector bags sticking to the dust removal framework and provide corresponding solutions.
1、 Impact
Decreased dust removal effect: The cloth bag sticking to the skeleton will cause the dust to not fall into the ash hopper smoothly, greatly reducing the dust removal effect.
Increased equipment energy consumption: In order to ensure dust removal efficiency, the dust collector may be forced to run for a long time, resulting in an increase in energy consumption.
Shortening the lifespan of cloth bags: Frequent starting and stopping will accelerate the aging of cloth bags and reduce their service life.
Increased maintenance costs: The need to replace or clean cloth bags more frequently increases maintenance costs.
Safety hazards: If not dealt with in a timely manner, adhesive cloth bags may cause fire and other safety accidents.
2、 Cause analysis
High temperature environment: In high temperature environments, cloth bags and frames are prone to thermal bonding.
Wet environment: In a humid environment, the cloth bag and skeleton are prone to chemical reactions, leading to adhesion.
Dust accumulation: Dust that has not been cleaned for a long time accumulates between the cloth bag and the skeleton, forming an adhesive.
Equipment aging: Long term use of dust collectors may lead to component aging, deformation, and other issues, resulting in mismatched bags and frames.
3、 Solution
Control environmental temperature and humidity: Keep the operating temperature and humidity of the dust collector within a reasonable range, and avoid extreme temperature and humidity conditions.
Regular cleaning and maintenance: Regularly clean the dust collector to ensure no dust accumulation. At the same time, check and replace aging and deformed components.
Choose high-quality cloth bags and skeleton materials: Choose materials that are resistant to high temperature, corrosion, and deformation, to improve the overall performance of the equipment.
Installation and replacement precautions: When installing the cloth bag, ensure that it fits tightly with the skeleton and has no gaps; When replacing the cloth bag, the old cloth bag and the dust adhered to it should be cleaned first.
Strengthen monitoring and early warning systems: Install monitoring systems to monitor the real-time operation status of dust collectors; Set up an early warning system to promptly report any abnormal situations.
Use appropriate adhesive: In some cases, appropriate adhesive can be used to help separate the adhered fabric bags and skeleton, but be careful not to cause secondary damage to the equipment.
Training operators: Regular training is provided to operators to enhance their operational skills and understanding of the equipment, in order to avoid problems caused by improper operation.